Robot Movie Channel
Here, we would like to show this video that contains some application examples such as transport, assembling, switching carriers, tightening screws, drilling, sealing (coating), palletizing, conveyor tracking and image processing.
Transport
- High throughput assembly line
Yamaha PAS speedometer assembly (1) - Centered around the LCM100, and also including a Cartesian robot and a linear motor single-axis robot, a demo setup of the "speedometer assembly line" for the sporty model of the Yamaha PAS was shown at the 2013 International Robot Exhibition. This is a unique system that is possible only with Yamaha robots.
- High throughput assembly line
Yamaha PAS speedometer assembly (2) - LCM100 linear conveyer module
This allows setup of a speedy transfer line without momentary stops.
- Linear Conveyor Module LCM100
Examples of Transfer Applications - This is a video demonstrating the circulation-type transfer and passing-type transfer. They are made by combining traversers and the slider insertion/ejection function of LCM100.
Please consult with us beforehand if you are considering this application.
- Linear motor robot / Cartesian robot
High-speed transfer device - This is an application using a linear motor robot capable of supporting long-distance high-speed transfer. Irregular pitch stops, random work selection, and line changes are also supported flexibly.
- Promotional video
Linear Conveyor Module LCM100 - This is a promotional video that presents the features of the LCM100 linear conveyor module in an easily understood way.
- Promotional video
Provides the best solution from the viewpoint of facilities - YAMAHA MOTOR offers best automation solutions to various applications with wide range of products from compact single axis to 7-axis articulate robot. YAMAHA MOTOR provides seamless support from installation to start up.
Assembling
- High throughput assembly line
Yamaha PAS speedometer assembly (1) - Centered around the LCM100, and also including a Cartesian robot and a linear motor single-axis robot, a demo setup of the "speedometer assembly line" for the sporty model of the Yamaha PAS was shown at the 2013 International Robot Exhibition. This is a unique system that is possible only with Yamaha robots.
- High throughput assembly line
Yamaha PAS speedometer assembly (2) - LCM100 linear conveyer module
This allows setup of a speedy transfer line without momentary stops.
- Linked stand application
Yamaha speaker component assembly - "Allows support for small quantities of multiple models, gradual investment in facilities, and effective utilization of facilities"
High-speed transfer is provided, and the production process is modularized. The production process can be set up beforehand in units of modules. A range of production steps can be implemented by placing modules on a base that can be expanded or contracted. Processes (modules) can also be easily exchanged.
- Promotional video
Provides the best solution from the viewpoint of facilities - YAMAHA MOTOR offers best automation solutions to various applications with wide range of products from compact single axis to 7-axis articulate robot. YAMAHA MOTOR provides seamless support from installation to start up.
- Promotional video
Linear Conveyor Module LCM100 - This is a promotional video that presents the features of the LCM100 linear conveyor module in an easily understood way.
- Promotional video
Single axis robots & Cartesian robots
Pick & Place
- SCARA robot Orbit type
High-speed pick and place equipment - This is the YK500TW high-speed SCARA robot with 360° omni-directional rotation.
The ceiling-mounted mechanism and rotating arm allow efficient use of areas previously unavailable for robot mounting, and also allow high speed movement to shorten takt.
- SCARA robot Orbit type
High-speed palletizing equipment - The YK350TW can operate in the entire area immediately below the unit. This enables the size of the equipment to be decreased without imposing restrictions on the pallets and conveyors in the facility. The combination of high speed (0.32 seconds standard cycle time) and high precision positioning (XY axis ± 0.01mm) together allow both quality and productivity to be improved.
- SCARA robot
High-speed small component assembly equipment - RCX340 Controller + iVY2 Robot Vision Parts Alignment application
- SCARA robot Orbit type
High-speed operation - This solves the shortcomings of SCARA robots and parallel link robots.
The YK-TW series of next-generation SCARA robots provides both high positioning accuracy and high speed.
- Make the production facilities more compact
Installable in confined spaces - The SCARA robot YK-TW, with its characteristic ceiling mount configuration and 360° rotation, has the ability to perform underpass motions, which enables this robot to be installed in spaces as narrow as 492 mm in width. The YK-TW is extremely well suited for customers who are considering issues such as setting up with a smaller equipment footprint and/or making their production line cellular or modular. This model is also recommended for customers who wish to install a robot between existing devices.
- Cartesian robot
Eight-axis dispensing equipment - dual lane layout - Dispensing is performed with a dual lane setup using the RCX340 controller.
While dispensing on one side, preparations can be made on the other side, allowing non-stop operation to dramatically increase productivity.
A fixed speed is maintained even if the path has complex curves.
- Linear motor robot / Cartesian robot
High-speed transfer device - This is an application using a linear motor robot capable of supporting long-distance high-speed transfer. Irregular pitch stops, random work selection, and line changes are also supported flexibly.
- SCARA robot
High-speed conveyor tracking - The vision camera detects the position and orientation of parts flowing on the conveyor, and the SCARA robot performs pickup.
A single controller can provide unified control of the robot, camera, lighting, and tracking.
- Cartesian robot
Large transfer equipment - The vertical axis has a 2.5m range of motion.
High rigidity supports even a large overhang. Ideal for processes that impose a high moment load. Also supports long-distance transfer.
- Articulated robot·SCARA robot
Palletizing machine - The SCARA robot performs pick and place while vertically articulated robots execute pallet changes. Free arm movement allows complex operations. By using this in combination with the traveling axis, inter-process transfer can be made more efficient.
- Linked stand application
Yamaha speaker component assembly - "Allows support for small quantities of multiple models, gradual investment in facilities, and effective utilization of facilities"
High-speed transfer is provided, and the production process is modularized. The production process can be set up beforehand in units of modules. A range of production steps can be implemented by placing modules on a base that can be expanded or contracted. Processes (modules) can also be easily exchanged.
- High throughput assembly line
Yamaha PAS speedometer assembly (1) - Centered around the LCM100, and also including a Cartesian robot and a linear motor single-axis robot, a demo setup of the "speedometer assembly line" for the sporty model of the Yamaha PAS was shown at the 2013 International Robot Exhibition. This is a unique system that is possible only with Yamaha robots.
- High throughput assembly line
Yamaha PAS speedometer assembly (2) - LCM100 linear conveyer module
This allows setup of a speedy transfer line without momentary stops.
- Promotional video
SCARA robot & Robot vision
- Promotional video
Provides the best solution from the viewpoint of facilities - YAMAHA MOTOR offers best automation solutions to various applications with wide range of products from compact single axis to 7-axis articulate robot. YAMAHA MOTOR provides seamless support from installation to start up.
- Promotional video
Linear Conveyor Module LCM100 - This is a promotional video that presents the features of the LCM100 linear conveyor module in an easily understood way.
- Promotional video
Single axis robots & Cartesian robots
Tightening screws / Drilling
- Double-arm Cartesian robot
Tightening screws & Sealing machine - This is a double-arm Cartesian robot that uses a nut-turning single-axis robot on the X-axis and allows asynchronous operation. It provides high efficiency even when simultaneous bolt-tightening operation are required at opposing corners, such as on an engine's cylinder head or transmission. [Cartesian robot NXY-W]
- Cartesian robot
12-axis hole-boring equipment - RCX340 controller YC-Link/E - Cartesian robots with a total of 12 axes are controlled by three RCX340 controller units (YC-Link/E function).
Program creation and point management need only be performed for one master controller.
Since multi-tasking can be flexibly accommodated, exchange with a PLC is simple.
- High throughput assembly line
Yamaha PAS speedometer assembly (1) - Centered around the LCM100, and also including a Cartesian robot and a linear motor single-axis robot, a demo setup of the "speedometer assembly line" for the sporty model of the Yamaha PAS was shown at the 2013 International Robot Exhibition. This is a unique system that is possible only with Yamaha robots.
- High throughput assembly line
Yamaha PAS speedometer assembly (2) - LCM100 linear conveyer module
This allows setup of a speedy transfer line without momentary stops.
- Promotional video
Provides the best solution from the viewpoint of facilities - YAMAHA MOTOR offers best automation solutions to various applications with wide range of products from compact single axis to 7-axis articulate robot. YAMAHA MOTOR provides seamless support from installation to start up.
- Promotional video
Linear Conveyor Module LCM100 - This is a promotional video that presents the features of the LCM100 linear conveyor module in an easily understood way.
- Promotional video
Single axis robots & Cartesian robots
Sealing
- Cartesian robot
Automobile component sealing equipment (1) - A dispenser nozzle is attached to the Cartesian robot (SXYX) to make the sealing process automated. Even when the workpiece deviates from its original position, the vision system "iVY" detects the deviation or inclination to automatically correct the application tracking.
- Cartesian robot
Automobile component sealing equipment (2) - Screw pump motor synchronizes with robot TCP speed
The optimal operating speed is used for straight lines and for curves, greatly contributing to shortened cycle time.
The dispensed amount is also controlled accurately, so that the same amount is dispensed even when the speed of the robot changes.
- Cartesian robot
Servo sealing machine - The machine operates at the optimal speed for each region of the application path. This allows shortened takt for application operations as well as consistent quality.
- Cartesian robot
Eight-axis dispensing equipment - dual lane layout - Dispensing is performed with a dual lane setup using the RCX340 controller.
While dispensing on one side, preparations can be made on the other side, allowing non-stop operation to dramatically increase productivity.
A fixed speed is maintained even if the path has complex curves.
- Double-arm Cartesian robot
Tightening screws & Sealing machine - This is a double-arm Cartesian robot that uses a nut-turning single-axis robot on the X-axis and allows asynchronous operation. It provides high efficiency even when simultaneous bolt-tightening operation are required at opposing corners, such as on an engine's cylinder head or transmission. [Cartesian robot NXY-W]
- High throughput assembly line
Yamaha PAS speedometer assembly (1) - Centered around the LCM100, and also including a Cartesian robot and a linear motor single-axis robot, a demo setup of the "speedometer assembly line" for the sporty model of the Yamaha PAS was shown at the 2013 International Robot Exhibition. This is a unique system that is possible only with Yamaha robots.
- High throughput assembly line
Yamaha PAS speedometer assembly (2) - LCM100 linear conveyer module
This allows setup of a speedy transfer line without momentary stops.
- Promotional video
Provides the best solution from the viewpoint of facilities - YAMAHA MOTOR offers best automation solutions to various applications with wide range of products from compact single axis to 7-axis articulate robot. YAMAHA MOTOR provides seamless support from installation to start up.
- Promotional video
Linear Conveyor Module LCM100 - This is a promotional video that presents the features of the LCM100 linear conveyor module in an easily understood way.
- Promotional video
Single axis robots & Cartesian robots
Palletizing
- Articulated robot·SCARA robot
Palletizing machine - The SCARA robot performs pick and place while vertically articulated robots execute pallet changes. Free arm movement allows complex operations. By using this in combination with the traveling axis, inter-process transfer can be made more efficient.
- SCARA robot Orbit type
High-speed palletizing equipment - The YK350TW can operate in the entire area immediately below the unit. This enables the size of the equipment to be decreased without imposing restrictions on the pallets and conveyors in the facility. The combination of high speed (0.32 seconds standard cycle time) and high precision positioning (XY axis ± 0.01mm) together allow both quality and productivity to be improved.
Conveyor tracking
- SCARA robot
High-speed conveyor tracking - The vision camera detects the position and orientation of parts flowing on the conveyor, and the SCARA robot performs pickup.
A single controller can provide unified control of the robot, camera, lighting, and tracking.
- Promotional video
Provides the best solution from the viewpoint of facilities - YAMAHA MOTOR offers best automation solutions to various applications with wide range of products from compact single axis to 7-axis articulate robot. YAMAHA MOTOR provides seamless support from installation to start up.
- Promotional video
SCARA robot & Robot vision
Image processing
- Cartesian robot
Circuit board inspection equipment - Dual drive function allows synchronized control - Using a "dual carrier" axis with two carriers placed on a single XY plane, this application uses the "dual drive function" for synchronized control of two axes.
- Linked stand application
Yamaha speaker component assembly - "Allows support for small quantities of multiple models, gradual investment in facilities, and effective utilization of facilities"
High-speed transfer is provided, and the production process is modularized. The production process can be set up beforehand in units of modules. A range of production steps can be implemented by placing modules on a base that can be expanded or contracted. Processes (modules) can also be easily exchanged.
- High throughput assembly line
Yamaha PAS speedometer assembly (1) - Centered around the LCM100, and also including a Cartesian robot and a linear motor single-axis robot, a demo setup of the "speedometer assembly line" for the sporty model of the Yamaha PAS was shown at the 2013 International Robot Exhibition. This is a unique system that is possible only with Yamaha robots.
- High throughput assembly line
Yamaha PAS speedometer assembly (2) - LCM100 linear conveyer module
This allows setup of a speedy transfer line without momentary stops.
- Promotional video
Provides the best solution from the viewpoint of facilities - YAMAHA MOTOR offers best automation solutions to various applications with wide range of products from compact single axis to 7-axis articulate robot. YAMAHA MOTOR provides seamless support from installation to start up.
- Promotional video
Linear Conveyor Module LCM100 - This is a promotional video that presents the features of the LCM100 linear conveyor module in an easily understood way.
Yamaha's robots
Robotics Business Unit
Sales & Marketing Section
FA Sales & Marketing Division
127 Toyooka, Chūō-ku, Hamamatsu, Shizuoka 433-8103, Japan
Telephone +81-53-525-8350 /
Facsimile +81-53-525-8378
