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Initiatives for "Resource Recycling"

Yamaha Motor works on solution to issue of resource recycling through its business activities.

The 3R concept (Reduce, Reuse, Recycle) is becoming ever more important in all phases of product life cycles, from development and production to use and final disposal, in order to create a recycling-oriented society. The Yamaha Motor Group set “promoting recycling and the effective use of limited resources” as a goal and has undertaken various initiatives to create a circular economy.

Going forward, we will continue to adopt various approaches to conserve natural resources and enhance recycling efficiency. In addition to actively utilizing recyclable materials, we are reducing the number of parts and making them smaller by pursuing optimal size. We also use LED technologies to lengthen product life while adopting designs that facilitate dismantling and improving the recyclability of parts. Our aim is to improve the applicability of the 3R concept to our products.

Reduction of New Resource Use through the Use of Renewable Resources

― Shift to Sustainable Materials Centered on Recycled Materials*1

To ensure the sustainable use of resources in the future, we are promoting resource recycling initiatives.

In particular, we believe it is necessary to promote the 3Rs of materials, the adoption of materials with low CO2 emissions during production and the use of natural material–based resources.

We have now established medium- to long-term targets related to resource recycling and set a goal of switching 100% of materials used in our products to sustainable materials by 2050.
As a basic policy, we will promote the shift to materials that are easy to recycle after use, assuming the use of market-based systems for product recycling.

*1 “Sustainable materials” is a general term that includes recycled materials, green materials (such as those produced using renewable energy), and biomass materials

fig: Aluminum alloy initiatives
① Aluminum alloy initiatives

As of now, 85% of the aluminum alloy used for in-house production has already been switched to recycled materials and 5% to green materials.
The remaining virgin materials are used for components that require high functionality and strength, making it difficult to switch to recycled materials up to this point.
For cast aluminum alloys, we are working on the development of recycled materials that satisfy equivalent functionality and strength to virgin materials and plan to proceed with the switch going forward.

In addition, for rolled materials currently using virgin aluminum, we have partially adopted green materials smelted using renewable energy since 2023 and plan to expand the volume used. Through these efforts, we plan to switch 100% of aluminum alloy used for in-house production to sustainable materials by 2030.

Aluminum Alloys for In-House Production
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② Use of electric furnace steel sheets for packaging steel frames

Yamaha Motor has become the first company in Japan*1 to begin applying low-carbon, circular steel—electric furnace steel sheets—as the raw material for the packaging frames used in motorcycle product shipments. We are gradually expanding the scope of their application.

Electric furnace steel sheets are a type of recycled material manufactured by melting iron scrap such as that from building demolition, discarded home appliances, and end-of-life vehicles in an electric furnace and then rolling it. Compared with conventional blast furnace steel made using iron ore and coke, electric furnace steel significantly reduces CO2 emissions during production. In collaboration with Tokyo Steel Manufacturing Co., Ltd., we verified the performance and quality of electric furnace steel sheets for use in packaging frames and began applying them to motorcycle packaging frames starting with October 2024 shipments. We plan to gradually expand the scope of application to increase the use ratio of recycled materials in packaging frames.

In line with the “Yamaha Motor Group Environmental Plan 2050,” which aims to achieve carbon neutrality across the entire supply chain, including business activities, by 2050, we are promoting the adoption of green materials and expanding the use of recycled materials toward the shift to 100% sustainable materials.

※1 Yamaha Motor internal research (July 2024)

Photo: Low-carbon, recycled steel produced in electric furnaces is used for some of the packaging frames for shipping motorcycles
Photo: Low-carbon, recycled steel produced in electric furnaces is used for some of the packaging frames for shipping motorcycles
Motorcycle Recycling System

The motorcycle recycling system in Japan is a voluntary initiative to promote the appropriate disposal of scrapped motorcycles and the recycling and reuse of resources and to achieve a recycling-oriented society. In 2024, the recycling rate was 97.8%. Along with promoting the use of the motorcycle recycling system, the Yamaha Motor Group takes responsibility for the appropriate disposal and recycling of Yamaha end-of-life motorcycles that customers wish to scrap.

Process of the Motorcycle Recycling System
Recycling System for Small FRP Boats

The recycling system for small boats (boats, yachts, personal watercraft, fishing boats, etc.) made from glass fiber-reinforced plastic (FRP) is mainly carried out by the Japan Marine Industry Association's FRP Boat Recycling Center. After scrapped FRP boats are taken to subcontracted, designated collection centers and roughly disassembled, FRP materials are taken to an intermediate processing center where they are crushed and sorted, and finally calcined to cement for recycling (material thermal recycling).

Yamaha Motor participates in this recycling system, and takes responsibility for appropriately disposing of and recycling FRP boats that customers wish to scrap and have recycled.

Process of Recycling System for Small FRP Boats

Measures to Reduce Waste and Conserve Resources at the Manufacturing Stage

Yamaha Motor separates metal, plastic, foundry sand, and other waste for recycling as raw materials. We also subject oil and some plastics to a thermal recycling process to create materials that can be used as combustion improvers. In addition, we use post-combustion residue as a raw material in cement and roadbeds. As a result, we have maintained our direct and indirect landfill record of “zero tons” (a 100% recycling rate). In 2023, Yamaha Motor generated 15,514 tons of waste. It also generated 1,316 tons of industrial waste from plastic-using products.

Yamaha Motor's Waste Generation (Unit: t)
  2020 2021 2022 2023 2024
Waste Generated 11,319 13,516 14,173 15,514 13,602
Emissions※1 15,275 21,520 24,282 24,451 20,922
Specially controlled industrial waste※2 122 178 198 404 1,308

*1 Aggregate volume of materials discharged (including industrial waste, specially controlled industrial waste and materials with value)
*2 Industrial waste materials that are explosive, poisonous, infectious, or otherwise harmful or potentially harmful to human health or the environment

The Yamaha Motor Group has been working to reduce its volumes of waste by thoroughly separating waste, introducing returnable packing materials, and using longer-lasting cutting fluids and oils. The Yamaha Motor Group generated 67,371 tons of waste in 2024.

The Yamaha Motor Group's Waste Generation (Unit: t)
  2020 2021 2022 2023 2024
a) Recycled/reused waste 26,539 32,693 46,328 36,517 48,904
b) Waste disposed of (total of the following breakdown) 14,146 16,864 17,897 27,103 18,467
- Of b), amount of waste disposed of by landfill 6,827 8,666 10,496 15,233 9,207
Data coverage rate of environmental consolidation companies (%) 100 100
(134 companies)
100
(138 companies)
100
(149 companies)
100
(146 companies)
Total waste generated (a+b) 40,685 49,557 64,224 63,620 67,371

Scope: All 146 major facilities, including Yamaha Motor and its 138 consolidated subsidiaries
In principle, figures are rounded off to the nearest whole number. Therefore, the total does not necessarily match the sum of each item.

Measuring and Reducing Water Consumption

The Yamaha Motor Group is working to reduce consumption of water. In accordance with our 2050 goal of "reducing water usage in production activities," we continue to strive to measure our global use of water and reduce consumption Groupwide through programs including the reuse of coolant water and water collection (rainwater and other sources) at factories, the reuse of water using reverse osmosis (RO) membranes, posters to remind employees to conserve water, and the installation of water-saving packing in faucets.

In 2024 Yamaha Motor's water intake volume was 1,107 thousand m3 and wastewater volume was 1,171 thousand m3.

Water Intake and Recovered Water Used at the Yamaha Motor Group
Graph
Breakdown of Water Intake at the Yamaha Motor Group (thousand m3)
  2020 2021 2022 2023 2024
Underground water 1,472 1,615 1,576 1,536 1,503
Industrial water 731 859 946 583 779
Tap water 1,002 1,226 1,228 1,396 1,569
Other fresh water 380 328 300 115 45
Total water intake(fresh water) 3,585 4,028 4,049 3,630 3,897

Note: Breakdown includes estimated figures.

Scope: All 146 major facilities, including Yamaha Motor and its 138 consolidated subsidiaries
In principle, figures are rounded off to the nearest whole number. Therefore, the total does not necessarily match the sum of each item.

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