Proposal for production line of mobile devices
Mass-production line for high-density mounting of ultra-tiny components
Outline of applications
Subject
Reducing the number of momentary stops and improving the productivity per area
Industry
Mobile devices
Type of production
Low Mix - High Volume production
Solution
Presetting components using the Auto Loading Feeder. Significantly reducing the setup time and the number of momentary stops due to shortage of components.
Machines to be installed
YSP20, YSM40R, YSi-V and Auto Loading Feeder
Examples of customers’ problems and needs
Mounting accuracy
Positional deviation occurs frequently after mounting ultra-tiny components.
Components supply
Components are used too fast to be replenished.
Productivity per area
The production volume needs to be increased as much as possible with a limited floor space.
Solution
Mounting accuracy
(YSM40R): The technology that enables high-speed, high-accuracy, and high-density mounting with a chip mounting accuracy of ±35 μm (±25 μm).
Components supply
(Auto Loading Feeder): The Auto Loading Feeder enables presetting two reels of chip components and setting them without skills.
Productivity per area
(YSM40R): The compact design with a machine width of 1 m enables a productivity of 200,000 CPH, the highest in the world.
Expected introduction effects
Mounting accuracy
The stable high-accuracy and high-density mounting deliveres high- speed and high-efficent production.
Components supply
Auto Loading Feeder can preset two reels to prevent shortage of components. The frequency of replenishment of components is decreased significantly, which reduces the burden on operators.
Productivity per area
This production line equipment can be installed in a small space, realizing an overwhelming productivity per area. While this is a dual-lane specification, it can be operated in a manner similar to that of using two single lanes.
Related contents
- Product
- Introduce our product lineup, including surface mounters, solder printers, and visual inspection machines.
- Intelligent Factory
- IoT/M2M Integration system - System allows linking our SMT machines to equipment made by other companies and give all-around high productivity in the mounting process.
- Showroom
- Find and explore SMT Smart Showroom or Virtual Showroom
