Skip to Main Contents

Yamaha Motor Revs Your Heart

SMT ASSEMBLY SYSTEM

Proposal for production line of automotive products

Achieving no burden, minimum defects and minimum stoppage production line

Outline of applications

Subject

High-quality mounting and labor saving

Industry

Automotive products

Type of production

Variable Mix - Variable Volume production

Solution

Effortlessly identifying causes of defects by using the functions of traceability and N-point verificatoin

Machines to be installed

YSP10, YSi-SP, YRM20 and YSi-V

Proposal for production line

Examples of customers’ problems and needs

Dealing with odd-shaped components

Dealing with odd-shaped or tall components causes the operation to lose time balance and prevents increased productivity.

Components supply

Changeover work including replacement of feeder carriages consumes much work and time generating a machine down-time.

Traceability

It is hard to trace the causes of defects found in an inspection process after the reflow or the downstream processes.

Solution

Dealing with odd-shaped components

(YRM20): The HM head can handle a wide variety of components from 0201mm to W55 × L100 mm.
Yamaha’s original technique of dramatically shortening the head traveling distance and dual-stage mounting enables high-speed mounting of odd-shaped or tall components.

Components supply

(YRM20): A relatively large number of installed feeders minimizes the changeover work count. Using easy-to-handle compact small carriages increases the work efficiency.

Traceability

(M2M): Effortlessly identifying causes of defects by using the functions of traceability and N-point verificatoin

Expected introduction effects

Dealing with odd-shaped components

Producing various types of products is available. It maintains the cycle time for a wide variety of product types, which makes it possible to realize high productivity as a whole, In spite of the fact that it is handling odd-shaped or tall components.

Components supply

This line reduces the burden of changeover work on operators, leading to improvement in machine operation rate and reduction in operational errors.

Traceability

It can locate defective points and identify the causes of defects in a much shorter time than ordinal lines.

Related contents

Back to
Top