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Yamaha Motor Revs Your Heart

SMT ASSEMBLY SYSTEM



Support Systems

Supports and simplifies creation of inspection programs. Support to boost IQ or Intelligent Quality.

Creating program

Data conversion and import are easy.

Data conversion and import are easy.

  • The data of the YS series mounters is completely imported into the inspection machine.
  • The inspection instruction sheet (inspection program) is automatically made from the assembly instruction sheet (mounting program).
  • Even when there are multiple mounters, the data is automatically summarized to one data, and then it is converted.
  • The directions of the coordinate system and the component orientations are integrated-controlled within the line.
  • The CAD data and the data of other company's mounters can also be converted.

Judging while flowing products

NG board needs to be rechecked with the actual board.

  • NG portions are instructed on the board map.
  • Check is made by comparing the OK product image with the NG product image.
  • Check is made by zooming up the image.
  • NG reason is changed or determined.
Repair judgment station
Repair judgment station

NG board needs to be rechecked with the images.

  • Check is made by comparing the OK product image with the NG product image.
  • NG detections by multiple inspection machines can be checked at one location.
  • Check work can be performed from a distant place.
Remote/centralized judgment station
Remote/centralized judgment station

NG board needs to be rechecked with the smartphone.

  • NG product image is checked with the smartphone.
  • The mounter operator can check the NG product image.
  • The operator who also works for other job can check the NG product image.
Remote/centralized judgment station + smartphone
Remote/centralized judgment station + smartphone

Tuning with judgment results

Tuning can be made while flowing the products.

  • The NG product image is automatically saved at real-time.
  • The tuning is performed in parallel to the production with the PC connected to the LAN.
  • All saved images are tested in the batch mode.
  • The change results can be applied even during lot production.
P-TOOL AOIP-TOOL AOI

OK and NG products can be analyzed with the graph.

  • The distribution of the OK and NG products is checked with the histogram.
  • The tuning without needing specific skill is made based on the data.
  • All of the saved data are verified in the batch mode.
Tuning SupportTuning Support

Analyzing

The trend can be understood, the data can be narrowed, and the subject can be found.

  • The NG mode can be narrowed by the product, production lot, part number, REF number, automatic inspection result, and re-judgment result. NG images can also be checked.
iPRO exceliPRO excel

Tracing

The product history can be traced back.

  • The product inspection history can be checked using the product, date, production lot, and barcode 2D code. NG images can also be checked.
iPRO exceliPRO excel
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