High-efficiency Modular Z:LEX YSM20R Overview
All-purpose surface mounter with the highest speed in its class brings 1head solution evolution to a whole new level!
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![High-efficiency Modular Z:LEX YSM20R](img/logo.gif)
All-purpose surface mounter with the highest speed in its class brings 1head solution evolution to a whole new level!
- World’s fastest mounting speed in its class; 5% faster than the YSM20.
Featuring a new wide-scan camera with improved component adaptability. - Optional features improving line operating rate without stopping the machine
Function and Feature
Superb mounting performance 95,000 CPH (under optimum conditions as defined by Yamaha Motor)
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Needs no head replacement! 0201mm to large-size components
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Conveyors available in freely configurable variations
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Realize non-stop components supply
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Recommend for Such Production Site
For customers dealing with many PCB-component types and many changeovers
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Highly flexible heads and efficient changeover operation ensure seamless high-mix production.
Capable of handling different component and PCB sizes on the same platform
- HM head: One head handles more than 90% of component sizes (in-house research)
- FM head: is a high-precision high-efficiency head that holds up to 5 nozzles while also handling large-size-tall and odd-shaped component. The FM head also has a force control function.
- HM head: Wide scan camera that comes with the HM head recognizes components from 0201mm to 12x12mm. Realizes high productivity via linear head line-of-flow movement.
- Handles ultra large PCBs to a maximum size of L810 x W490. Dual stage mechanism ensures no wasted movement for each PCB size.
Reduces loss from line stoppages due to product changeovers to realize a "keep working" line even for high-mix production jobs.
- Holds a maximum of 140 feeder slots (fixed component table bank specification). Allows setting multiple component types in one batch.
- Using "Auto-grouping function and "Common-setup optimization function" provides maximum throughput with a minimal number of product changeovers.
- Easy operability along with using just 2 compact feeder carriages each at front and rear ensures optimal operation with minimal feeder carriage changeovers.
- Auto Programming Changeover function eliminates human worker tasks including program changes, support pin placement and other tasks.
Z:LEX supports a high degree of mounting quality through meticulous follow-up-tracing in production environments using diverse component types and by revising setup-changeovers.
- Z:LEX includes component data creation support functions as standard features to automatically generate recognition data for special shape components and automatically write recognition data for the equipment.
- Automated correction and teaching functions for pickup position and pickup height ensure stable and accurate component pickups.
- Self-preventive maintenance functions such as "Blow station", "Feeder maintenance notification", and "Nozzle health check" do monitoring and management of Z:LEX's own status.
A PCB range of applications are available fostered by multi-component production market including automotive production lines.
- An extensive range of component supply devices are available including non-stop feeder carts and auto-tray feeders capable of supplying components without having to stop the machine, other choices include stack stick feeders, waffle tray feeders, and bowel feeders for bulk components.
- Linking operation with AOI stops continuous defects from occurring.
Promotion Movie
Related contents
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- Product
- Introduce our product lineup, including surface mounters, solder printers, and visual inspection machines.
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- Showroom
- Find and explore SMT Smart Showroom or Virtual Showroom
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- Intelligent Factory
- IoT/M2M Integration system - System allows linking our SMT machines to equipment made by other companies and give all-around high productivity in the mounting process.