Support Systems
Supports and simplifies creation of inspection programs. Support to boost IQ or Intelligent Quality.
Creating program
Data conversion and import are easy.
- The data of the YS series mounters is completely imported into the inspection machine.
- The inspection instruction sheet (inspection program) is automatically made from the assembly instruction sheet (mounting program).
- Even when there are multiple mounters, the data is automatically summarized to one data, and then it is converted.
- The directions of the coordinate system and the component orientations are integrated-controlled within the line.
- The CAD data and the data of other company's mounters can also be converted.
Judging while flowing products
NG board needs to be rechecked with the actual board.
- NG portions are instructed on the board map.
- Check is made by comparing the OK product image with the NG product image.
- Check is made by zooming up the image.
- NG reason is changed or determined.
Repair judgment station
NG board needs to be rechecked with the images.
- Check is made by comparing the OK product image with the NG product image.
- NG detections by multiple inspection machines can be checked at one location.
- Check work can be performed from a distant place.
Remote/centralized judgment station
NG board needs to be rechecked with the smartphone.
- NG product image is checked with the smartphone.
- The mounter operator can check the NG product image.
- The operator who also works for other job can check the NG product image.
Remote/centralized judgment station + smartphone
Tuning with judgment results
Tuning can be made while flowing the products.
- The NG product image is automatically saved at real-time.
- The tuning is performed in parallel to the production with the PC connected to the LAN.
- All saved images are tested in the batch mode.
- The change results can be applied even during lot production.
P-TOOL AOIOK and NG products can be analyzed with the graph.
- The distribution of the OK and NG products is checked with the histogram.
- The tuning without needing specific skill is made based on the data.
- All of the saved data are verified in the batch mode.
Tuning SupportAnalyzing
The trend can be understood, the data can be narrowed, and the subject can be found.
- The NG mode can be narrowed by the product, production lot, part number, REF number, automatic inspection result, and re-judgment result. NG images can also be checked.
iPRO excelTracing
The product history can be traced back.
- The product inspection history can be checked using the product, date, production lot, and barcode 2D code. NG images can also be checked.
iPRO excelRelated contents
- Product
- Introduce our product lineup, including surface mounters, solder printers, and visual inspection machines.
- Showroom
- Find and explore SMT Smart Showroom or Virtual Showroom
- Intelligent Factory
- IoT/M2M Integration system - System allows linking our SMT machines to equipment made by other companies and give all-around high productivity in the mounting process.
