Improve your SMT production business’s profitability Quantity x Quality x Labor-saving: SMT solution
Here is the SMT solution you can experience in management work by introducing Yamaha’s SMT equipment.
Speed solution
World-class high-speed heads
Not only mounters but all Yamaha products in Yamaha’s 1 STOP SMART SOLUTION individually realize high-speed production capability.
Building a line with Yamaha products will boost productivity and help to increase sales.
One of the world’s best high-speed heads
It’s not only mounters — every Yamaha system is capable of high-speed production.
This means developing a line with Yamaha systems will enable you to complete production quickly, freeing up time for other work.
YRM20 RM head/high-speed mounting
YSP10 / High-speed printing
YRi-V / High-speed 3D inspection
Quality solution
Wide-ranging features and lineup to improve the three major losses
In SMT production businesses, delivering defective products to customers and the market will result in huge losses aside from just cost.
Such losses can include those from wasting components and shutting down equipment. Yamaha offers a rich array of features and a comprehensive equipment lineup that helps you solve those problems.
Extensive lineup of inspection machines to minimize defects leaving the plant
Inspection machines offer many optional settings for both AOI and SPI, forming the heart of the 1 STOP SMART SOLUTION.
You can choose options according to the needs for your line, such as an economical combination of just 2D inspection for AOI and one projector for SPI, or a fully equipped high-performance option.
3D Hybrid Optical Inspection System YRi-V
3D High-speed Solder Paste Inspection Machine YSi-SP
Improves pickup rate with loss-cost analysis, significantly reducing component waste
An efficient way to improve the pickup rate is to start with components that cause many of the pickup errors. But Yamaha also incorporates a cost perspective to propose effective orders of priority, calculated from the number of pickup errors and component costs, and from the perspective of waste cost.
Analysing Dashboard
Comprehensive automatic setup features minimize line stoppages
Setup work for high-mix production may cause significant losses due to line stoppage.
Yamaha has developed an extensive range of automatic setup features for every piece of equipment to minimize stoppages from setup work.
Automating the setup tasks also minimizes human error, improving quality and production efficiency.
ELS: Automatic setup
Printer: Fully automatic setup
Printer: Automatic push-up pin exchange
Mounter: Auto nozzle changer
Resource solution
Production progress management & reporting
To manage SMT production properly, you need to be able to accurately grasp the state of the production floor.
1 STOP SMART SOLUTION uses software to collect various data, enabling you to check the state of production at any time.
Visualizing your production floor
You need to be able to check the state of the work site at a glance to see whether production is going according to the plan and whether quality is meeting the standard. Adopting visualization software enables you to check the production status, such as progress, from anywhere without interfering with the work itself.
Live Dashboard
Simplifying data aggregation, and reporting
Creating monthly reports about whether there were any problems with production, etc. places a burden on staff at your site. 1 STOP SMART SOLUTION eases this load by creating reports and automatically collecting data, minimizing the time your personnel spend on creating reports.
Analysing Dashboard
Related contents
- Product
- Introduce our product lineup, including surface mounters, solder printers, and visual inspection machines.
- Intelligent Factory
- IoT/M2M Integration system - System allows linking our SMT machines to equipment made by other companies and give all-around high productivity in the mounting process.
- Showroom
- Find and explore SMT Smart Showroom or Virtual Showroom
- Model Lineup
- The following showcases our lineup of models that solve customers' issues.