Satisfaction on the production line Quantity x Quality x Labor-saving: SMT solution

Yamaha’s original highly flexible mounter head can reduce the number of setups required, as it can mount components measuring up to 55 x 100 mm despite being a high-speed head.

• No need to exchange the head and the nozzle holder according to the PCB.
• Easy to balance the line.
• Common setup reduces the number of setups needed, while maintaining cycle time.

If the head has only a narrow range of component handling capability

PCB 1

Cycle time can be properly balanced by mounting large numbers of chips with a high-speed machine and mount large components on a machine for odd-shaped components.

PCB 2

When there are many large components that cannot be mounted on a high-speed machine, the cycle time of a machine for odd-shaped components deteriorates, so proper line balancing becomes impossible.

For YRM20

PCB 1

A considerable number of chips can be mounted on an upstream machine and large components on the downstream machine to balance cycle time appropriately.

PCB 2

Because the HM head can handle a wide range of components, an appropriate number of components can be assigned to each machine even when there are many odd-shaped components, enabling you to properly balance cycle time.

Yamaha mounters have high feeder capacity, so using common setup will reduce the number of setups needed.

Yamaha’s unique slim and lightweight single feeders are simple to manage with just one hand, making setup far easier.

Single feeder (Yamaha)

Double feeder

The greatest fear in setup work is setting a wrong component on a wrong position.

If PCBs are produced with the wrong components or solders, they need to be discarded.
To perform this task with peace of mind, Yamaha offers a verification feature that is simple and enables operators to do the setup work without worry.

Setup verification

Our printers and inspection systems, especially the YRM20’s RM head that mounts chips at super high-speed, are among the world’s fastest machines in their respective categories.
That means developing a line under the 1 STOP SMART SOLUTION concept will realize productivity like nothing else in its class.

The system can scan the barcode on the Kanban (instructions) and PCB to configure the entire line setup automatically. This can significantly reduce the number of processes.

Conventional setup : you need to change programs for each system

Automatic setup: While systems are automatically setting themselves up, human operators can do work that only humans can do

As such, Yamaha’s fully automatic setup lines not only reduce labor, but they do not stop and are operator-free. Discover how to create the line in more detail.

Yamaha has collaborated with various peripheral SMT system manufacturers a number of times, including conveyor manufacturers and reflow furnace manufacturers, to work on automatic setup.

Yamaha systems also support automatic setup based on the shared communication standard “SEMI SMT-ELS” regulated in 2019. By using SEMI SMT-ELS, lines with systems from different manufacturers can also be set up automatically.