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Yamaha Motor Revs Your Heart

SMT ASSEMBLY SYSTEM

Proposal for production line of mobile devices

Mass-production line for high-density mounting of ultra-tiny components

Outline of applications

Subject

Reducing the number of momentary stops and improving the productivity per area

Industry

Mobile devices

Type of production

Low Mix - High Volume production

Solution

Presetting components using the Auto Loading Feeder. Significantly reducing the setup time and the number of momentary stops due to shortage of components.

Machines to be installed

YSP20, YSM40R, YSi-V and Auto Loading Feeder

Proposal for production line

Examples of customers’ problems and needs

Mounting accuracy

Positional deviation occurs frequently after mounting ultra-tiny components.

Components supply

Components are used too fast to be replenished.

Productivity per area

The production volume needs to be increased as much as possible with a limited floor space.

Solution

Mounting accuracy

(YSM40R): The technology that enables high-speed, high-accuracy, and high-density mounting with a chip mounting accuracy of ±35 μm (±25 μm).

Components supply

(Auto Loading Feeder): The Auto Loading Feeder enables presetting two reels of chip components and setting them without skills.

Productivity per area

(YSM40R): The compact design with a machine width of 1 m enables a productivity of 200,000 CPH, the highest in the world.

Expected introduction effects

Mounting accuracy

The stable high-accuracy and high-density mounting deliveres high- speed and high-efficent production.

Components supply

Auto Loading Feeder can preset two reels to prevent shortage of components. The frequency of replenishment of components is decreased significantly, which reduces the burden on operators.

Productivity per area

This production line equipment can be installed in a small space, realizing an overwhelming productivity per area. While this is a dual-lane specification, it can be operated in a manner similar to that of using two single lanes.

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