Proposal for production line of automotive products
Achieving no burden, minimum defects and minimum stoppage production line
Outline of applications
Subject
High-quality mounting and labor saving
Industry
Automotive products
Type of production
Variable Mix - Variable Volume production
Solution
Effortlessly identifying causes of defects by using the functions of traceability and N-point verificatoin
Examples of customers’ problems and needs
Dealing with odd-shaped components
Dealing with odd-shaped or tall components causes the operation to lose time balance and prevents increased productivity.
Components supply
Changeover work including replacement of feeder carriages consumes much work and time generating a machine down-time.
Traceability
It is hard to trace the causes of defects found in an inspection process after the reflow or the downstream processes.
Solution
Dealing with odd-shaped components
(YRM20): The HM head can handle a wide variety of components from 0201mm to W55 × L100 mm.
Yamaha’s original technique of dramatically shortening the head traveling distance and dual-stage mounting enables high-speed mounting of odd-shaped or tall components.
Components supply
(YRM20): A relatively large number of installed feeders minimizes the changeover work count. Using easy-to-handle compact small carriages increases the work efficiency.
Traceability
(M2M): Effortlessly identifying causes of defects by using the functions of traceability and N-point verificatoin
Expected introduction effects
Dealing with odd-shaped components
Producing various types of products is available. It maintains the cycle time for a wide variety of product types, which makes it possible to realize high productivity as a whole, In spite of the fact that it is handling odd-shaped or tall components.
Components supply
This line reduces the burden of changeover work on operators, leading to improvement in machine operation rate and reduction in operational errors.
Traceability
It can locate defective points and identify the causes of defects in a much shorter time than ordinal lines.
Related contents
- Product
- Introduce our product lineup, including surface mounters, solder printers, and visual inspection machines.
- Intelligent Factory
- IoT/M2M Integration system - System allows linking our SMT machines to equipment made by other companies and give all-around high productivity in the mounting process.
- Showroom
- Find and explore SMT Smart Showroom or Virtual Showroom
