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Yamaha Motor Revs Your Heart

Industrial robots (Electric actuators)

Robot vision iVY2 (RCX340)

A robot-integrated vision system that only the robot manufacturer Yamaha could create. Robot integration provides overwhelming ease of use.

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Robot vision iVY2 (RCX340)

Robot vision iVY2 (RCX340)

"plug-and-play" simplicity
Yamaha's own unique solution for integrated robot vision

  • Supported controllers:
    RCX340
  • Number of screen pixels:
    300,000 pixels / 1,300,000 pixels / 5,000,000 pixels
  • Model setting capacuiy:
    254 models

Feature

Easy to use, and reduces the number of steps

Adding "eyes" to a robot significantly expands the range of applications.

Basic specifications have been dramatically enhanced while retaining the
current iVY system's ease of use.

Various application examples

Labeling device (affixing labels to food packages)

  • Industry: food
  • Robot used: YK500TW omnidirectional robot
  • ADVANTAGE: Even if the incoming workpieces are irregularly spaced or positioned, labels can be affixed at the same position.
Labeling device (affixing labels to food packages)

Sealant touch-up (engine block sealant)

  • Industry: automotive
  • Robot used: SXYX Cartesian robot
  • ADVANTAGE: Even if the workpiece is skewed from its correct position, the skew and angle are detected, and the application path is automatically compensated.
Sealant touch-up (engine block sealant)

Screw attachment position detection (television panel screw attachment)

  • Industry: electronics
  • Robot used: NXY Cartesian robot
  • ADVANTAGE: Hole position is detected, and screws are fastened accurately.
Screw attachment position detection (television panel screw attachment)

Position compensation with upward-facing camera (installing irregularly-shaped parts on a circuit board)

  • Industry: electronics
  • Robot used: YK150XG SCARA robot
  • ADVANTAGE: The roughly-positioned circuit board connector is picked up, the upward-facing camera is used to apply position compensation, and the part is mounted directly on the circuit board.
Position compensation with upward-facing camera (installing irregularly-shaped parts on a circuit board)

SimplicityOur goal: "A vision system that anyone can use easily, even for the first time"

01Auto-calibration Requires as little as 5 minutes

Easily complete high-precision calibration just by following a wizard! Even if equipment becomes misaligned, execute auto-calibration and resume operation.

Auto-calibration
Auto-calibration

02Easy workpiece registration Requires as little as 3 minutes

From image acquisition, registration takes just three steps.

Easy workpiece Capture images. Set the contour. Register the detection position.

03No need to make time-consuming connection settings. Dramatic reduction in setup time.

Comparison of setup time

No need to make time-consuming connection settings. Dramatic reduction in setup time.

04No need to create a coordinate conversion program.

Dedicated robot language for vision is provided

No need to create a coordinate conversion program. Dedicated robot language for vision is provided

05Easy inter-operation with peripheral equipment.

The same controller provides unified control of robot, gripper, and lighting

Easy inter-operation with peripheral equipment. The same controller provides unified control of robot, gripper, and lighting

06Also supports moving camera.

Even if the camera is mounted on the robot, coordinates are automatically converted according to the robot's movement

Also supports moving camera. Even if the camera is mounted on the robot, coordinates are automatically converted according to the robot's movement
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SophisticationMegapixel camera supports high precision and wide field of vision. Conveyor tracking reaches 100 CPM.

01Conveyor trackingIdeal for "high-speed packaging" "arrangement" "high-speed transport of multiple types of items" such as pharmaceuticals, cosmetics, and food products.

The vision camera detects the position and orientation of parts moving on the conveyor, and the robot picks them up.

Conveyor tracking

02Control multiple robots for even more improvement in production efficiency.

Control multiple robots for even more improvement in production efficiency.

03Approximately double the search speed (compared to previous model)

Even numerous workpieces can be detected at high speed The search speed is approximately double that

The search speed is approximately double that of the previous model. Even a large number of workpieces can be detected at high speed. This can be used for a wide variety of applications, including molded plastic parts or food items.

  • Sample workpiece 1  Connector-shaped workpiece
  • Sample workpiece 2  Washer-shaped workpiece
  • Sample workpiece 3  Food item workpiece
  • Approximately 50% reduction in search time

04Support for five-megapixel cameras(Choose from 300,000 pixel, 1.3 megapixel, and 2 megapixel, and 5 megapixel)

05Stable workpiece detection

Detailed edge detection is possible even if workpieces are touching each other or have a complex shape.

Stable workpiece detection

06Decreased number of search detections

A single search allows detection even for a large workpiece, improving takt.

Decreased number of search detections

07254 types can be registered

Setup changes are easy

Setup changes require only that part numbers be changed.

254 types can be registered

08Monitor output is provided

Monitor the operating status

Monitor the search status while making calibration settings or during automatic operation.

Contents of output

  • Selected type / Captured image
  • Search result (position, score, scale)
  • Executed command
  • Time required by command

Output method

DVI-I (supports digital monitor or analog monitor)

Monitor output is provided

09High-precision search even under low light

Edge search engine is built-in

Supports a variety of applications while being minimally affected by the external environment.

High-precision search even under low light
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AssuranceYou have the assurance of support that can be provided only by Yamaha, the robot manufacturer. You can rely on us both before installation and after installation.

01Preparatory evaluation and advice give you peace of mind

We borrow the workpiece from you, evaluate it, and submit an evaluation report. In addition, we draw on our wealth of experience and evaluation results to provide advice and training regarding selection and installation of robots and peripheral equipment.

Preparatory evaluation and advice give you peace of mind

02Choose freely from Yamaha's lineup of robots

A low-cost and convenient robot vision system can be constructed using the models that are optimal for the customer's application.

Choose freely from Yamaha's lineup of robots
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Various data

127 Toyooka, Kita-ku, Hamamatsu, Shizuoka 433-8103, Japan

Telephone 81-53-525-8350 /
Facsimile 81-53-525-8378

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